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Item | Unit | Kinji · Ceramic Substrate · Manufacturing Capabilities | ||
Minimum Aperture | mm | 0.05 | ||
Aperture Taper Tolerance | % | ±30 | ||
Drilling Hole Position Accuracy | mm | 0.025 | ||
Slot Tolerance: Length ≥2 Times Width | mm | Long Side ±0.05, Wide Side ±0.025 | ||
Slot Tolerance: Length <2 Times Width | mm | Long Side ±0.025, Wide Side ±0.010 | ||
Line Alignment Accuracy | mm | ±0.025, Interlayer Alignment: 0.025 | ||
Minimum Line Width & Line Distance | mm | 0.075/0.040 | ||
Overall Line Width Compensation (DPC Process) | mm | 0.02(Regardless of Copper Thickness Limit, DPC Process Only) | ||
Negative Film Direct Etching Process | mm | 1OZ Copper Thickness Line Width Compensation 0.025; 2OZ Copper Thickness Line Width Compensation 0.05; 3OZ Copper Thickness Line Width Compensation 0.075; 8OZ Copper Thickness Line Width Compensation 0.15 | ||
Surface Copper Thickness | um | 18、35、70、140、300、400 | ||
Filling Aspect Ratio | / | 8:1 | ||
Etching Factor | / | >4 | ||
Metal Dam | um | 50 - 800 | ||
Ink Thickness (If customer specified thickness, then produce according to customer requirements) | um | Line Surface: ≥10; Line Angle: ≥8 | ||
Cofferdam Ink Thickness | um | 80 - 120 | ||
Solder Resistance Alignment Tolerance | mm | ±0.075 | ||
Min. Width of One Side of Solder Cover Wire | mm | Face Copper 1OZ Min. Width: 0.075;Face Copper 2OZ Min. Width: 0.10;Face Copper 3OZ Min. Width: 0.15;Face Copper 4OZ Min. Width: 0.175 | ||
Solder Resist Film Character Min. Window Opening (Min. Line Width) | mm | 0.15 | ||
Min. Silkscreen Line Width | mm | ≥0.12 | ||
Silkscreen Alignment Tolerance | mm | ±0.15 | ||
Min. Silkscreen Height | mm | ≥0.75 | ||
Min. Silkscreen Gap | mm | ≥0.10 | ||
Immersion Gold | um | Gold Thickness: 0.025-0.10, Nickel Thickness: 2-8 | ||
Immersion Silver | um | Silver Thickness: 0.2-0.5 | ||
Immersion Tin | um | Tin thickness: 0.2-1 (Ceramic Substrate Can Not Use HASL Process) | ||
OSP | / | OSP Film Thickness: 2-5um | ||
ENEPIG | um | Gold Thickness: 0.025-0.050, Palladium Thickness: 0.025-0.075, Nickel Thickness: 2-8 | ||
The Nearest Distance Between The Cutting Line and The Line | mm | 0.2 | ||
Alignment of Top and Bottom Cutting Lines (Alignment Controlled by Double-Sided Scribing Board) | mm | ±0.025 | ||
Residual Thickness Control Accuracy | mm | ±0.075. The inner scribing depth of the connected board is 1/2 of the thickness of the whole board, and the outer scribing depth of the peripheral board line is 2/3 of the thickness of the whole board | ||
Offset Accuracy Tolerance | mm | ±0.025 | ||
Laser Cutting Line Width | mm | 0.1 | ||
Laser Contour Tolerance | mm | ±0.10 | ||
LTCC Process Sintered Silver Paste - Thickness | um | 10 - 20 | ||
LTCC Process Sintered Silver Paste - Line Width | mm | >0.1 | ||
LTCC Process Sintered Silver Paste - Line Pitch | mm | >0.15 | ||
Raw Material | Alumina | Alumina | Aluminium Nitride | |
Content | % | 96 | 99.60 | / |
Appearance | / | White | White | White |
Density | g/cm³ | 3.72 | 3.85 | 3.3 |
Mean Particle Size | um | 3 - 4 | <1.5 | <1 |
Thermal Conductivity | w/m·k | 22.3 | 29.5 | 170 |
Coefficient of Thermal Expansion | / | 8x10-6/℃RT~800℃ | 8.2x10-6/℃RT~800℃ | 4.4x10-6/℃RT~800℃ |
Dielectric Breakdown Source | v/m | 14*10^6 | 18*10^6 | 14*10^6 |
Impedance Factor | / | >10^14 | >10^14 | >10^14 |
Dielectric Constant | 1MHz | 9.5 | 9.8 | 9 |
Dielectric Loss Angle | 1MHz(x10-4) | 3 | 2 | 4 |
Flexural Strength | Mpa | 350 | 500 | 300 |
Dimension | mm | 114*114/120*120/127*127/130*140/140*190 | ||
Thickness | mm | 0.2/0.25/0.3/0.38/0.5/0.635/0.8/1.0/1.2/1.5 | ||
Warping Degree | % | ≤0.3 | ≤0.3 | ≤0.3 |
Item | Unit | Kinji · Aluminum Substrate · Manufacturing Capabilities |
Raw Material Brand | / | Guoji GL11 / Guangzhou Aluminum Substrate |
Soldermask Ink | / | LAN-BANG Series |
Finished Copper Thickness | um | 18/25/35/70(0.5oz/0.75oz/1oz/2oz) |
Board Thickness Range | mm | 0.8 - 2.0 |
Board Thickness Tolerance (t≥1.0mm) | % | ±10 |
Board Thickness Tolerance ( t<1.0mm) | mm | ±0.1 |
Thermal Conductivity | w/mk | 1 - 12 |
Minimum Line Width | % | ±10 |
Minimum Clearance | mil | 8(0.2mm) |
Drilling Diameter | mm | ≥Board Thickness & ≥1.0 |
Aperture Tolerance | mm | ±0.1 |
Soldermask Type | / | Photosensitive Ink |
Soldermask Bridge | mm | 0.15 |
Minimum Silkscreen Width | mm | ≥0.15 |
Minimum Silkscreen Height | mm | ≥1.0 |
Maximum Size | mm | Standard:480*580 Large Size:580*1180(Support Customization) |
Overall Dimensional Accuracy | mm | ±0.15 |
Distance Between Circuits and Shapes | mm | ≥0.3(12mil) |
Panel: No Gap Splicing | / | 0 Gap Splicing (Panel Shipment, the Gap between the Middle Board and the Board is 0) |
Panel: With Gap Splicing | mm | 2.0 (The gap of the gap splicing should not be less than 2.0mm, otherwise it is more difficult to route edge) |
Surface Treatment | / | Immersion Gold, Immersion Silver, Immersion Tin, OSP |
Item | Unit | Kinji · Copper Substrate · Manufacturing Capabilities |
Number of Layers | L | 1 - 8 |
Product Type | / | Single-Sided, Double-Sided Sandwich, Single-Sided 2 Layers, Single-Sided 4 Layers, Thermoelectric Separation (Convex Board) |
PCB Quality Standard | / | IPC-A-600/610 Class III/Class II |
Thermal Conductivity | W/mK | 1W/ MK-12W /mK, Thermoelectric Separation is 398W(Convex Board) |
Maximum Copper Substrate PCB Size | mm | 1200*480 |
Minimum Copper Substrate PCB Size | mm | 5*5 |
PCB Thickness | mm | 0.5 - 5.0 |
Finished Copper Thickness | OZ | 1 - 3 |
Copper Thickness Through Hole Wall | um | 20 - 35 |
Line Width/Spacing | mil | 1OZ : 4/5mil、2OZ : 6/8mil、3OZ : 10/11mil |
PCB Warping | % | ≤0.5 |
Minimum Punching Diameter | mm | 1.0 |
Minimum Hole Diameter | mm | 0.6 |
Minimum Soldermask | mm | 0.35 |
Contour Tolerance | mm | CNC±0.15,punching±0.1mm |
Circuit Layer Copper Thickness | um | 35、70、105、140、175、210、245、280、315、350 |
PCB Wiring Tolerance | mm | CNC routing : ±0.1mm, punching : ±0.1 |
Surface Finish and Thickness | / | ENIG:Au 0.0254um to 0.127um, Ni 5um to 6umOSPHASL(LF): 40um to 100ymsilver plating: Ag 3um to 8umgold plating: Au 0.1um to 0.5um, Ni 4um to 6um |
项目 | 项目名称 | 制程能力 |
整 体 制 程 能 力 |
层数 | 1-30层 |
高频混压HDI | 陶瓷料、PTFE料只能走机械钻盲埋孔或控深钻、背钻等(不能激光钻孔,不能直接压合铜箔) | |
高速HDI | 按常规HDI制作 | |
激光阶数 | 1-5阶(≥6阶需要评审) | |
板厚范围 | 0.1-5.0mm(小于0.2mm,大于6.5mm需评审,) | |
最小成品尺寸 | 单板5*5mm(小于3mm需评审) | |
最大成品尺寸 | 2-20层21*33inch; 备注:板边短边超出21inch需评审。 | |
最大完成铜厚 | 外层8OZ(大于8OZ需评审),内层6OZ(大于6OZ需评审) | |
最小完成铜厚 | 1/2oz | |
层间对准度 | ≤3mil | |
通孔填孔范围 | 板厚≤0.6mm,孔径≤0.2mm | |
树脂塞孔板厚范围 | 0.254-6.0mm,PTFE板树脂塞孔需评审 | |
板厚度公差 | 板厚≤1.0mm;±0.1mm | |
板厚>1.0mm;±10% | ||
阻抗公差 | ±5Ω(<50Ω),±10%(≥50Ω);±8%(≥50Ω,需评审) | |
翘曲度 | 常规:0.75%,极限0.5%(需评审) 最大2.0% | |
压合次数 | 同一张芯板压合≤5次(大于3次需评审) | |
材 料 类 型 |
普通Tg FR4 | 生益S1141、建滔KB6160A、国纪GF212 |
中Tg FR4 | 生益S1150G(中Tg板材)、建滔KB6165F、建滔KB6165G(无卤) | |
高Tg FR4 | 生益S1165(无卤)、建滔KB6167G(无卤)、建滔KB6167F | |
铝基板 | 国纪GL12、博宇3系、1-8层混压FR-4 | |
HDI板使用材料类型 | LDPP(IT-180A 1037和1086)、普通106与1080 | |
高CTI | 生益S1600 | |
高Tg FR4 | Isola:FR408、FR408HR、IS410、FR406、GETEK、PCL-370HR;联茂:IT-180A、 | |
IT-150DA; Nelco:N4000-13、N4000-13EP、N4000-13SI、N4000-13EP | ||
SI;松下:R-5775K(Megtron6)、R-5725(Megtron4);建滔:KB6167F; | ||
台光:EM-827; 宏仁:GA-170;南亚:NP-180;台耀:TU-752、TU-662; | ||
日立:MCL-BE-67G(H)、MCL-E-679(W)、 MCL-E-679F(J);腾辉:VT-47; | ||
陶瓷粉填充高频材料 | Rogers:Rogers4350、Rogers4003;Arlon:25FR、25N; | |
聚四氟乙烯高频材料 | Rogers系列、Taconic系列、Arlon系列、Nelco系列、TP系列 | |
PTFE半固化片 | Taconic:TP系列、TPN系列、HT1.5(1.5mil)、Fastrise系列 | |
材料混压 | Rogers、Taconic、Arlon、Nelco与FR-4 | |
金 属 基 板 |
层数 | 铝基板、铜基板:1-8层;冷板、烧结板、埋金属板:2-24层;陶瓷板:1-2层; |
成品尺寸(铝基板、铜基板、冷板、烧结板、埋金属板) | MAX:610*610mm、MIN:5*5mm | |
生产尺寸最大(陶瓷板) | 100*100mm | |
成品板厚 | 0.5-5.0mm | |
铜厚 | 0.5-10 OZ | |
金属基厚 | 0.5-4.5mm | |
金属基材质 | AL:1100/1050/2124/5052/6061;Copper:紫铜纯铁 | |
最小成品孔径及公差 | NPTH:0.5±0.05mm;PTH(铝基板、铜基板):0.3±0.1mm;PTH(冷板、烧结板、埋金属板):0.2±0.10mm; | |
外形加工精度 | ±0.2mm | |
PCB部分表面处理工艺 | 有/无铅喷锡;OSP;沉镍(钯)金;电(镍) 软/硬金;电镀锡;无镍电镀软硬金;厚金制作 | |
金属表面处理 | 铜:镀镍金;铝:阳极氧化、硬质氧化、化学钝化;机械处理:干法喷沙、拉丝 | |
金属基材料 | 全宝铝基板(T-110、T-111);腾辉铝基板(VT-4A1、VT-4A2、VT-4A3);莱尔德铝基板(1KA04、1KA06);贝格斯金属基板(MP06503、HT04503);TACONIC金属基板(TLY-5、TLY-5F); | |
导热胶厚度(介质层) | 75-150um | |
埋铜块尺寸 | 3*3mm—70*80mm | |
埋铜块平整度(落差精度) | ±40um | |
埋铜块到孔壁距离 | ≥12mil | |
导热系数 | 0.3-3W/m.k(铝基板、铜基板、冷板);8.33W/m.k(烧结板);0.35-30W/m.k(埋金属板);24-180W/m.k(陶瓷板); | |
产品类型 | 刚性板 | 背板、HDI、多层埋盲孔、厚铜板、电源厚铜、半导体测试板 |
叠层方式 | 多次压合盲埋孔板 | 同一面压合≤3 |
HDI板类型 | 1+n+1、1+1+n+1+1、2+n+2、3+n+3(n中埋孔≤0.3mm),激光盲孔可以电镀填孔 | |
局部混压 | 局部混压区域机械钻孔到导体最小距离 | ≤10层:14mil;12层:15mil;>12层:18mil |
局部混压交界处到钻孔最小距离 | ≤12层:12mil;>12层:15mil | |
表 面 处 理 |
无铅 | 电镀铜镍金、沉金、镀硬金(有/无镍)、镀金手指、无铅喷锡、OSP、化学镍钯金、 镀软金(有/无镍)、沉银、沉锡、ENIG+OSP、ENIG+G/F、全板镀金+G/F、沉银+G/F、沉锡+G/F |
有铅 | 有铅喷锡 | |
厚径比 | 10:1(有铅/无铅喷锡,化学沉镍金,沉银,沉锡,化学镍钯金);8:1(OSP) | |
加工尺寸(MAX) | 沉金:520*800mm,垂直沉锡:500*600mm、水平沉锡:单边小于500mm;水平沉 银:单边小于500mm;有铅/无铅喷锡:520*650mm;OSP:单边小于500mm;电镀硬金:450*500mm; 单边不允许超过520mm | |
加工尺寸(MIN) | 沉锡:60*80mm;沉银:60*80mm;有铅/无铅喷锡:150*230mm;OSP:60*80mm; 小于以上尺寸的走大板表处 | |
加工板厚 | 沉金:0.2-7.0mm,沉锡:0.3-7.0mm(垂直沉锡线)、0.3-3.0mm(水平 线);沉银:0.3-3.0mm;有铅/无铅喷锡:0.6-3.5mm;0.4mm以下喷锡板需评审制作; OSP:0.3-3.0mm;电镀硬金:0.3-5.0mm(板厚比10:1) | |
沉金板IC最小间距或PAD到线最小间距 | 3mil | |
金手指高度最大 | 1.5inch | |
金手指间最小间距 | 6mil | |
分段金手指最小分段间距 | 7.5mil | |
钻 孔 |
0.1/0.15/0.2mm机械钻孔最大板厚 | 0.8mm/1.5mm/2.5mm |
激光钻孔孔径最小 | 0.1mm | |
激光钻孔孔径最大 | 0.15mm | |
机械孔直径(成品) | 0.10-6.2mm(对应钻刀0.15-6.3mm) | |
PTFE材料(含混压)板最小成品孔径0.25mm(对应钻刀0.35mm) | ||
机械埋盲孔孔径≤0.3mm(对应钻刀0.4mm) | ||
盘中孔绿油塞孔钻孔直径≤0.45mm(对应钻刀0.55mm) | ||
连孔孔径最小0.35mm(对应钻刀0.45mm) | ||
金属化半孔孔径最小0.30mm(对应钻刀0.4mm) | ||
通孔板厚径比最大 | 20:1(不含≤0.2mm刀径;>12:1需评) | |
激光钻孔深度孔径比最大 | 1:01 | |
机械控深钻盲孔深度孔径比最大 | 1.3:1(孔径≤0.20mm),1.15:1(孔径≥0.25mm) | |
机械控深钻(背钻)深度最小 | 0.2mm | |
钻孔-机械钻孔到导体最小距离(非埋盲孔板和一阶激光盲孔) | 5.5mil(≤8层);6.5mil(10-14);7mil(>14层) | |
钻孔-机械钻孔到导体最小距离(机械埋盲孔板和二阶激光埋盲孔) | 7mil(一次压合);8mil(二次压合);9mil(三次压合) | |
钻孔-机械钻孔到导体最小距离(激光盲埋孔) | 7mil(1+N+1);8mil(1+1+N+1+1或2+N+2) | |
钻孔-激光钻孔到导体最小体距离(1、2阶HDI板) | 5mil | |
钻孔-不同网络孔壁之间距离最小(补偿后) | 10mil | |
钻孔-相同网络孔壁之间距离最小(补偿后) | 6mil(通孔;激光盲孔);10mil(机械盲埋孔) | |
钻孔-非金属孔壁之间距离最小(补偿后) | 8mil | |
钻孔-孔位公差(与CAD数据比) | ±2mil | |
钻孔-NPTH孔孔径公差最小 | ±2mil | |
钻孔-免焊器件孔孔径精度 | ±2mil | |
钻孔-锥形孔深度公差 | ±0.15mm | |
钻孔-锥形孔孔口直径公差 | ±0.15mm | |
焊盘 (环) |
激光孔内、外层焊盘尺寸最小 | 10mil(4mil激光孔),11mil(5mil激光孔) |
机械过孔内、外层焊盘尺寸最小 | 16mil(8mil孔径) | |
BGA焊盘直径最小 | 有铅喷锡工艺10mil,无铅喷锡工艺12mil,其它工艺7mil | |
焊盘公差(BGA) | +/-1.2mil(焊盘<12mil);+/-10%(焊盘≥12mil) | |
线 宽 / 间 距 |
铜厚对应的极限线宽 | 1/2OZ:3/3mil |
1OZ: 3/4mil | ||
2OZ: 5/5mil | ||
3OZ: 7/7mil | ||
4OZ: 12/12mil | ||
5OZ: 16/16mil | ||
6OZ: 20/20mil | ||
7OZ: 24/24mil | ||
8OZ: 28/28mil | ||
9OZ: 30/30mil | ||
10OZ: 32/30mil | ||
线宽公差 | ≤10mil:+/-1.0mil | |
>10mil:+/-1.5mil | ||
阻 焊 字 符 |
阻焊塞孔最大钻孔直径(两面盖油 | 0.5mm |
阻焊油墨颜色 | 绿、黄、黑、蓝、红、白、紫、哑光绿、哑油黑、高折射白油 | |
字符油墨颜色 | 白、黄、黑 | |
蓝胶铝片塞孔最大直径 | 5mm | |
树脂塞孔钻孔孔径范围 | 0.1-1.0mm | |
树脂塞孔最大厚径比 | 12:01 | |
阻焊桥最小宽度 | 绿油4mil、杂色6mil 控制阻焊桥需特别要求 | |
最小字符线宽宽度 | 白色字符3mil 高24mil; 黑色字符5mil 高32mil | |
镂空字最小间距 | 镂空宽度8mil 高40mil | |
阻焊层镂空字 | 镂空宽度8mil 高40mil | |
外 形 |
V-CUT不漏铜的中心线到图形距离 | H≤1.0mm:0.3mm(20°指V-CUT角度)、0.33mm(30°)、0.37mm(45°); |
1.0<H≤1.6mm:0.36mm(20°)、0.4mm(30°)、0.5mm(45°); | ||
1.6<H≤2.4mm:0.42mm(20°)、0.51mm(30°)、0.64mm(45°); | ||
2.4<H≤3.2mm:0.47mm(20°)、0.59mm(30°)、0.77mm(45°); | ||
V-CUT对称度公差 | ±4mil | |
V-CUT线数量最多 | 100条 | |
V-CUT角度公差 | ±5度 | |
V-CUT角度规格 | 20、30、45度 | |
金手指倒角角度 | 20、30、45度 | |
金手指倒角角度公差 | ±5度 | |
金手指旁TAB不倒伤的最小距离 | 6mm | |
金手指侧边与外形边缘线最小距离 | 8mil | |
控深铣槽(边)深度精度(NPTH) | ±0.10mm | |
外形尺寸精度(边到边) | ±8mil | |
铣槽槽孔最小公差(PTH) | 槽宽、槽长方向均±0.15mm | |
铣槽槽孔最小公差(NPTH) | 槽宽、槽长方向均±0.10mm | |
钻槽槽孔最小公差(PTH) | 槽宽方向±0.075mm;槽长/槽宽<2:槽长方向+/-0.1mm;槽长/槽宽≥2:槽长方向+/-0.075mm | |
钻槽槽孔最小公差(NPTH) | 槽宽方向±0.05mm;槽长/槽宽<2:槽长方向+/-0.075mm;槽长/槽宽≥2:槽长方向+/-0.05mm |
Item | Unit | Kinji · HDI PCB · Manufacturing Capability |
Product Type | / | HDI ELIC(5+2+5) |
Number of PCB Layers | L | 1 -32 |
Board Thickness | mm | Inner Core Thickness:0.05 - 1.5;Finished Thickness:0.3 -3.5 |
Minimum Aperture | mm/mil | Laser Drill: 0.075mm/3mil Mechanical Drill: 0.15mm/6mil |
Minimum Line Width/Line Distance | mm | 0.030/0.030(1.2mil/1.2mil) |
Copper Foil Thickness | OZ | 1/2 - 5 |
Maximum Manufacturing Size | mm | 700*610 |
Interlayer Alignment | mm | ± 0.05(2mil) |
Contour Alignment | mm | ±0.075(3mil) |
Minimum BGA PAD | mm | 0.15(8mil) |
Aspect Ratio | / | 10:1 |
Board Bending | % | 0.5 |
Impedance Tolerance | % | ±8 |
Daily Production Capacity | m² | 3000 |
Commonly Used Raw Materials | / | FR4/NORMAL Tg/HIGH Tg/Low Dk/HF FR4/PTFE/PI |
Surface Treatment | / | Electroplating Nickel/Gold, OSP, HASL, Gold Plating, Immersion Tin |
Item | Unit | Kinji · FPC · Manufacturing Capabilities |
Maximum Layers | L | 16 |
Minimum Finished Board Thickness | mm | 0.04 |
Maximum Size | mm | 500*2200 |
Minimum Laser Drilling | mm | 0.025 |
Minimum Mechanical Drilling | mm | 0.1 |
Minimum Line Width/Line Distance | mm | 0.035/0.035 |
Minimum Single and Double Panel Ring Width | mm | 0.075 |
Minimum Inner Ring Width of Multilayer Board | mm | 0.1 |
Minimum Outer Ring Width of Multilayer Board | mm | 0.1 |
Minimum Covering Film Bridge | mm | 0.1 |
Minimum Soldermask Window Opening | mm | 0.15 |
Minimum Covering Film Window Opening | mm | 0.30*0.30 |
Minimum BGA Pitch | mm | 0.45 |
Single-Ended Impedance Tolerance | % | ±7 |
Raw Material Type | / | Polymide、LCP、PET |
Raw Material Brand | / | Shengyi, ITEQ, Taihong, Xinyang, Xingao, Panasonic, DuPont, Jiujiang |
Stiffener Type | / | FR4, PI, PET, Steel, Aluminum, PSA, Nylon |
Surface Treatment | / | Immersion Gold, ENEPIG, OSP, Gold Plating, Gold Plating + Immersion Gold, Gold Plating +OSP, Immersion Silver, Immersion Tin, Tin Plating |
Item | Unit | Kinji · Rigid-Flex Board · Manufacturing Capabilities |
Highest Layer Number | L | 30 |
Maximum Finished Board Thickness | mm | 4.0 |
Maximum Production Size | mm | 500*1000 |
Minimum Laser Drilling | mm | 0.075 |
Maximum Thickness to Diameter Ratio | / | 13:1 |
Minimum Inner Line Width/Line Spacing | mm | 0.04/0.04 |
Minimum Outer Line Width/Line Spacing | mm | 0.05/0.05 |
Solder Resistance Alignment Tolerance | mm | 0.035 |
Minimum Soldermask Bridge | mm | 0.08 |
Minimum BGA Pitch | mm | 0.08 |
Single-Ended Impedance Tolerance | mm | 0.45 |
Single-Ended Impedance Tolerance | % | ±7 |
Raw Material | / | Medium TG, High TG, Low Dielectric Constant, Low Loss FR4, High Frequency Materials |
Raw Material Brand | / | Shengyi, Ventec, ITEQ, Rogers, Panasonic, DuPont, Taihong |
Surface Treatment | / | Immersion Gold, ENEPIG, OSP, Gold Plating, Gold Plating + Immersion Gold, Gold Plating +OSP, Immersion Silver, Immersion Tin, Tin Plating |
Rigid-Flex+HDI | / | 3+N+3(Samples) |
Item | Unit | Kinji · High Frequency High Speed Board · Manufacturing Capabilities |
Number of Layers | L | 2 - 30 |
Maximum Board Thickness | mm | 8.0 |
Finished Copper Thickness | OZ | 0.5 - 5 |
Board Thickness Tolerance | % | ±10 |
Maximum Finished Size | mm | 570*670 |
Minimum Finished Size | mm | 1*1 |
Overall Dimensional Accuracy | mm | ±0.075 |
Slot Dimensional Accuracy | mm | ±0.075 |
Minimum Hole to Conductor Distance | mil | 5 |
Minimum Aperture | mm | 0.05 |
Minimum BGA Pitch | mm | 0.4 |
The Minimum Hole Wall Spacing of Different Networks | mm | 0.2 |
Aperture Tolerance | mil | ±2.0(PTH);±1.0(NPTH) |
Hole Tolerance | mil | ±2 |
Back Drilling | mil | 4 |
Ratio of Thickness to Diameter | / | 20:1 |
Linewidth Accuracy | um | ±20 |
Warping Degree | % | 0.75 |
Wire Width Control | mm | ±0.02 |
Impedance Tolerance | %(≥50Ω) | ±8 |
Hole Copper Thickness | um | Min ≥18 且 Avg≥20 |
Soldermask Thickness | um | 20 - 30 |
High Frequency PCB Type | / | 6GHz to 24GHZ PCB, 70GHZ PCB, Embedded Antenna PCB, Ceramic Hybrid Base HF PCB, PTFE-based HF PCB |
Bottom Copper Thickness | OZ | 0.5 - 1.0 |
Thermal Conductivity | w/mk | 0.15 - 0.95 |
PCB Through Hole | / | Blind Hole, Overlapping Hole, Staggered Hole, Jumping Hole, Buried Hole |
Thermal Stress | / | 10 seconds at 288°C |
Electric Conductivity | / | ℇ2.1 - ℇ10.0 |
Stamping or Wiring Error | mm | ±0.10 - 0.13 |
Wall Copper | um | ≥ 20 |
Soldermask Ink | / | Taiyo PSR4000,Tamura DSR2200 |
Raw Material | / | Epoxy Resin, PTFE Resin, HC Resin, PPO PPE Resin |
Surface Treatment | / | Immersion Gold, Immersion Silver, Gold Plating, Immersion Tin, Tin Plating |
Special Surface Treatment | / | Copper Base Pure Thick Gold, Copper Base Palladium Gold, Nickel Base Thick Hard Gold and etc. |
Item | Item Name | Manufacturing Capabilities |
Overall Manufacturing Capacity | Number of Layers | 1-30L |
High Frequency Hybrid Pressing HDI | Ceramic materials, PTFE materials can only be mechanically drilled blind holes or controlled deep drilling, backdrilling, etc. (Can not use laser drilling, can not directly press copper foil either) | |
High Speed HDI | Made according to regular HDI | |
Number of Laser Levels | Level 1-5 (Level 26 need to be reviewed) | |
thickness range | 0.1-5.0mm (less than 0.2mm, more than 6.5mm need to be reviewed) | |
Minimum Finished Size | Single Board 5 x 5mm (Less than 3mm must be reviewed) | |
Maximum Finished Size | 2-20 layers 21*33 inch; Note: Board edges in short side exceeding 21 inch should be reviewed | |
Maximum Finished Copper Thickness | Outer layer 8OZ(If higher than 8OZ needs to be reviewed), Inner layer 6OZ(If higher than 6OZ needs to be reviewed) | |
Minimum Finished Copper Thickness | 1/2oz | |
Interlayer Alignment | ≤3mil | |
Through Hole Filling Range | Board Thickness <0.6mm, Aperture s0.2mm | |
Resin Plug Hole Board Thickness Range | 0.254-6.0mm, PTFE board resin plug hole need to be reviewed | |
Board Thickness Tolerance | Board Thickness <1.0mm; ± 0.1mm | |
Board Thickness >1.0mm; ± 10% | ||
Impedance Tolerance | ±5Ω (<50Ω), ±10% (≥50Ω); ±8% (≥50Ω, need to be reviewed) | |
Warping Degree | General: 0.75%, Utmost 0.5% (need to be reviewed) Maximum 2.0% | |
Number of Pressing | Press the same core board 35 times (more than 3 times need to be reviewed) | |
Material Type | Ordinary Tg FR4 | Shengyi S1141, Kingboard KB6160A, Guoji GF212 |
Medium Tg FR4 | Shengyi S1150G (Medium Tg Material), Kingboard KB6165F, Kingboard KB6165G (Halogen-Free) | |
High Tg FR4 | Shengyi S1165 (Halogen-Free), Kingboard KB6167G (Halogen-Free), Kingboard KB6167F | |
Aluminum Substrate | Guoji GL12, Boyu 3 Series, 1-8 Layers of Mixed Pressing FR-4 | |
Type of Material Used for HDI Board | LDPP (IT-180A 1037 and 1086), ordinary 106 and 1080 | |
High CTI | Shengyi S1600 | |
High Tg FR4 | Isola: FR408, FR408HR, IS410, FR406, GETEK, PCL-370HR; ITEQ: IT-180A | |
IT-150DA; Nelco: N4000-13, N4000-13EP, N4000-13SI, N4000-13EP | ||
SI; Panasonic:R-5775K (Megtron6), R-5725 (Megtron4), Kingboard: KB6167F | ||
Taiguang: EM-827; Hongren: GA-170; South Asia: NP-180; Taiyao: TU-752, TU-662 | ||
Hitachi: MCL-BE-67G(H), MCL-E-679(W)、MCL-E-679F(J); Ventec:VT-47 | ||
Ceramic Powder Filled High Frequency Material | Rogers:Rogers4350、Rogers4003;Arlon:25FR、25N; | |
Polytetrafluoroethylene High Frequency Material | Rogers series, Taconic series, Arlon series, Nelco series, TP series | |
PTFE Prepreg | Taconic: TP series, TPN series, HT1.5(1.5mil), Fastrise series | |
Mixed Pressing of Materials | Rogers、Taconic、Arlon、Nelco and FR-4 | |
Metal-Based Board | Number of Layers | Aluminum Substrate, Copper Substrate :1-8 Layers; Cold Board, Sintered Board, Buried Metal Board :2-24 Layers; Ceramic Substrate :1-2 Layers |
Finished Size (Aluminum, Copper, Cold, Sintered, Buried Metal) | MAX:610*610mm、MIN:5*5mm | |
Maximum Production Size (Ceramic Substrate) | 100*100mm | |
Finished Board Thickness | 0.5-5.0mm | |
Copper Thickness | 0.5-10 OZ | |
Metal Base Thickness | 0.5-4.5mm | |
Metal Base Material | AL:1100/1050/2124/5052/6061; Copper: Purple Copper Pure Iron | |
Minimum Finished Aperture and Tolerance | NPTH: 0.5±0.05mm; PTH(Aluminum Substrate, Copper Substrate): 0.3±0.1mm; PTH(Cold, Sintered, Buried Metal): 0.2±0.10mm | |
Contour Machining Accuracy | ±0.2mm | |
Partial PCB Surface Treatment Process | With/Without Lead HASL; OSP; ENEPIG; Electrical (Nickel) Soft/Hard Gold; Tin Plating; Nickel-Free Electroplating Soft/Hard Gold; Thick Gold Plating | |
Metal Surface Treatment | Copper: Nickel/Gold Electroplating; Aluminum: Anodic Oxidation, Hard Oxidation, Chemical Passivation; Mechanical Treatment: Dry Sand Blasting, Wire Drawing | |
Metal-Based Material | Quanbao Aluminum Substrate(T-110、T-111); Ventec Aluminum Substrate(VT-4A1、VT-4A2、VT-4A3); Laird Aluminum Substrate(1KA04、1KA06); Berges Metal Substrate(MP06503、HT04503); TACONIC Metal Substrate (TLY-5、TLY-5F) | |
Thermal Adhesive Thickness (Dielectric Layer) | 75-150um | |
Buried Copper Block Size | 3*3mm—70*80mm | |
Flatness of Copper Block | ±40um | |
Distance from Copper Block to Hole Wall | ≥12mil | |
Thermal Conductivity | 0.3-3W/m.k(Aluminum Substrate, Copper Substrate, Cold Board); 8.33W/m.k(Sintered Board); 0.35-30W/m.k(Buried Metal); 24-180W/m.k(Ceramic Substrate) | |
Product Type | Rigid Board | Back Dirlling, HD, Multilayer Blind & Buried Hole Board, Heavy Copper Board, Power Supply Heavy Copper, Semiconductor Test Board |
Stacked-Up Method | Blind & Buried Hole Board with Multiple Times Pressing | Press together on the same side<3 |
HDI Board | 1+n+1、1+1+n+1+1、2+n+2、3+n+3(Buried Holes in n<0.3mm),Laser blind holes can be electroplated and filled | |
Partial Mixed Pressing | Minimum Distance from Mechanical Drilling to Conductor in Local Mixed Pressing | ≤10 Layers:14mil;12 Layers:15mil;>12 Layers:18mil |
Minimum Distance between Local Mixed Pressing Junction and Borehole | ≤12 Layers:12mil;>12 Layers:15mil | |
Surface Treatment | Without Leaded | Electroplating Copper Nickel Gold, Immersion Gold, Hard Gold Plating (With/Without Nickle), Gold Fingers Plating, HASL LF, OSP, ENEPIG, Soft Gold Plating (With/Without Nickle), Immersion Silver, Immersion Tin, ENIG+OSP, ENIG+G/F, Full Board Gold Plating+G/F, Immersion Silver+G/F, Immersion Tin+G/F |
With Leaded | HASL | |
Ratio of Thickness to Diameter | 10:1(With/Without Leaded HASL, ENIG, Immersion Silver, Immersion Tin, ENEPIG);8:1(OSP) | |
Processing Size (MAX) | Immersion Gold: 520*800mm, Vertical Immersion Tin: 500*600mm, Horizontal Immersion Tin: Single Sided ≤500mm; Horizontal Immersion Silver: Single Sided ≤500mm; With/Without Leaded HASL: 520*650mm; OSP: Single Sided ≤500mm; Hard Gold Plating: 450*500mm; Single Sided is not allowed to over 520mm | |
Processing Size(MIN) | Immersion Tin: 60*80mm; Immersion Silver: 60*80mm; With/Without Leaded HASL: 150*230mm; OSP: 60*80mm; Smaller than the above size of the large board table | |
Machined Board Thickness | Immersion Gold:0.2-7.0mm,Immersion Tin:0.3-7.0mm(Vertical Immersion Tin Line)、0.3-3.0mm(Horizontal Immersion Tin Line);Immersion Silver:0.3-3.0mm;With/Without Leaded HASL:0.6-3.5mm;0.4mmThe following tin-spraying plates need to be made by review;OSP:0.3-3.0mm;Hard Gold Plating:0.3-5.0mm(Board Thickness Ratio10:1) | |
Minimum Pitch of Metal Board IC or PAD to Wire | 3mil | |
Gold Fingers Highest Height | 1.5inch | |
Minimum Distance between Gold Fingers | 6mil | |
Segment Gold Fingers Minimum Segment Spacing | 7.5mil | |
HASL | 2-40um(The thinnest thickness of the large tin surface with lead spray tin is 0.4um, and the thinnest thickness of the large tin surface without lead spray tin is 1.5um) | |
OSP | Film Thickness:0.2-0.4um | |
ENIG | Nickle Thickness:3-5um;Gold Thickness:1-3uinch,>3uinch Need to be reviewed | |
Immersion Silver | 6-12uinch | |
Immersion Tin | Tin Thickness>1um | |
Hard Gold Plating | 2-50uinch | |
Soft Gold Plating | Gold Thickness0.10-1.5um(Dry film plating process),Gold Thickness0.10-4.0um(Non-dry film plating process) | |
ENEPIG | Nl:3-5um,Pd:1-6uinch,Au:1-4uinch | |
Electroplating Copper Nickel Gold | Gold Thickness0.025-0.10um,Nickle Thickness>3um,MAX. Copper Base Thickness10Z | |
Gold Fingers Plated with Nickel | Gold Thickness1-50uinch(Required value refers to the thinnest point),Thickness>3um | |
Carbon Oil | 10-50um | |
Green Ink | Copper cover with oil(10-18um)、Cover the hole with oil(5-8um)、Line corner>5um(One printing, copper thickness below 48um) | |
Blue Glue | 0.20-0.80mm | |
Drilling | Mechanical hole diameter (finished product) | 0.10-6.2mm(corresponding drilling tool 0.15-6.3mm) |
PTFE material (mixed pressure) plate minimum finished diameter 0.25mm(corresponding drilling tool 0.35mm) | ||
Mechanical buried blind hole diameter ≤0.3mm(corresponding drilling tool 0.4mm) | ||
Green oil plug hole drilling diameter ≤0.45mm(corresponding drilling tool 0.55mm) | ||
Minimum hole diameter 0.35mm(corresponding drilling tool 0.45mm) | ||
Metallized half hole diameter 0.30mm minimum (corresponding drilling tool 0.4mm) | ||
The thick-diameter ratio of the through-hole plate is the largest | 20:1(Not Including<0.2mmTool diameter ;>12:1Need to be reviewed) | |
Laser drilling depth aperture ratio is maximum | 1:01 | |
Mechanically controlled depth drilling has the largest ratio of blind hole depth to aperture | 1.3:1(aperture<0.20mm),1.15:1(aperture≥0.25mm) | |
Minimum depth of mechanical control drilling (back drilling) | 0.2mm | |
Drilling - Minimum distance from mechanical drilling to conductor (unburied blind plate and first-order laser blind hole) | 5.5mil(≤8L);6.5mil(10-14);7mil(>14L) | |
Drilling - Minimum distance from mechanical drilling to conductor (mechanical buried blind plate and second-order laser buried blind hole) | 7mil(One Time Pressing);8mil(Two Times Pressing);9mil(Three Times Pressing) | |
Drilling - Minimum distance from mechanical drilling to conductor (laser blind hole) | 7mil(1+N+1);8mil(1+1+N+1+1 or 2+N+2) | |
Drilling - Minimum distance from laser drilling to conductor body (1st and 2nd order HDI boards) | 5mil | |
Drilling - Minimum distance between hole walls of different networks (after compensation) | 10mil | |
Drilling - Minimum distance between holes in the same network (after compensation) | 6mil(Through-hole; Laser blind hole);10mil(Mechanical blind & buried hole) | |
Drilling - Minimum distance between borehole and non-metal wall (after compensation) | 8mil | |
Drilling-to-hole tolerance (compared to CAD data) | ±2mil | |
Drilling -NPTH hole diameter tolerance is minimal | ±2mil | |
Drilling - Precision of hole aperture of solderless device | ±2mil | |
Drilling - taper hole depth tolerance | ±0.15mm | |
Drilling - taper hole diameter tolerance | ±0.15mm | |
Pad | Laser hole inner and outer pad size is minimum | 10mil(4mil Laser Hole),11mil(5mil Laser Hole) |
The inner and outer pads of mechanical holes are the smallest | 16mil(8mil Aperture ) | |
BGA pad has the smallest diameter | HASL Process10mil,HASL LF Process12mil,Other Process7mil | |
Pad tolerance (BGA) | +/-1.2mil(Pad<12mil);+/-10%(Pad>12mil) | |
Line width/spacing | Copper thickness corresponding to the limit line width | 1/2OZ:3/3mil |
1OZ: 3/4mil | ||
2OZ: 5/5mil | ||
3OZ: 7/7mil | ||
4OZ: 12/12mil | ||
5OZ: 16/16mil | ||
6OZ:20/20mil | ||
7OZ:24/24mil | ||
8OZ:28/28mil | ||
9OZ:30/30mil | ||
10OZ: 32/30mil | ||
Line width tolerance | ≤10mil: +/-1.0mil | |
>10mil: +/-1.5mil | ||
Soldermask & Silkscreen | Solder resistance jack maximum drilling diameter (covered with oil on both sides) | 0.5mm |
Soldermask ink color | Green, yellow, black, blue, red, white, purple, matte green, matte black, high refraction white oil white, yellow, black | |
Silkscreen ink color | 5mm | |
Maximum diameter of the jack hole of the blue rubber aluminum sheet | 0.1-1.0mm | |
Resin jack hole bore range | 12:01 | |
Maximum thickness to diameter ratio of resin jack | Green ink4mil、motley color 6mil Special requirements are required to control solder resistance Bridges | |
Minimum width of solder shield bridge | White Silkscreen 3mil Height 24mil;Black Silkscreen 5mil Height 32mil | |
Minimum character linewidth width | Hollow width 8mil Height 40mil | |
Minimum spacing between hollow words | Hollow width 8mil Height 40mil | |
Shape | V-CUT does not leak the distance from the center line of copper to the figure | H≤1.0mm:0.3mm(20° means V-CUT angle), 0.33mm(30°), 0.37mm(45°); |
1.0<H≤1.6mm:0.36mm(20°), 0.4mm(30°), 0.5mm(45°); | ||
1.6<H≤2.4mm:0.42mm(20°), 0.51mm(30°), 0.64mm(45°); | ||
2.4<H≤3.2mm:0.47mm(20°), 0.59mm(30°), 0.77mm(45°); | ||
V-CUT symmetry tolerance | ±4mil | |
V-CUT has the largest number of cables | 100 Times | |
V-CUT Angle tolerance | ±5° | |
V-CUT Angle specifications | 20°、30°、45° | |
Goldfinger chamfer Angle | 20°、30°、45° | |
Goldfinger chamfer Angle tolerance | ±5° | |
The minimum distance to TAB a goldfinger without getting hurt | 6mm | |
Minimum distance between the side of the gold finger and the contour edge line | 8mil | |
Depth control groove depth accuracy (NPTH) | ±0.10mm | |
Overall dimensional accuracy (edge to edge) | ±8mil | |
Milling groove hole minimum tolerance (PTH) | Groove width and groove length direction are equal±0.15mm | |
Milling groove Hole minimum tolerance (NPTH) | Groove width and groove length direction are equal+0.10mm | |
Minimum tolerance (PTH) | Slot width direction+0.075mm;Slot length/slot width<2:Slot length direction+/-0.1mm;Slot length/slot width>2:Slot length direction+/-0.075mmSlot width direction+0.05mm;Slot length/slot width<2:Slot length direction+/-0.075mm;Slot length/slot width>2:Slot length direction+/-0.05mm | |
Minimum tolerance (NPTH) |
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